In Westfield, N.Y., perch, bass, catfish and trout are growing fat on the byproducts of an adjacent brewery and distillery. The fish, still young but intended to be harvested and eaten next year, are the first fruits of an innovative project aimed at turning waste into food while addressing a suite of problems associated with more conventional means of catching and farming seafood.
The operation is a partnership between TimberFish Technologies and Five & 20 Spirits and Brewing, both based in Westfield. The brewery and distillery generate between 750 and 1,000 gallons of wastewater and grain discards each day.
Mario Mazza, the company’s general manager, says a large brewery can incur six-figure annual costs in managing such volumes of waste. “This way, you’re taking a byproduct that you were previously paying to get rid of and using it to produce something of value,” he says.
The system takes the heaps of waste grain from Five & 20’s distillery, as well as wastewater, and, just yards away in a system of plastic cubicles, composts the energy-rich material. This supports colonies of microbes and invertebrates, including worms and snails, which are in turn dispensed into the tanks of hungry fish. The plan, Mazza says, is to start serving the fish at the onsite restaurant, Bird, sometime in the spring.
The TimberFish-Five & 20 collaboration is just one of many examples of how industry trailblazers are striving to lessen the energy and resource costs of aquaculture.
Conventional aquaculture systems rely heavily on wild fish, like anchovies and herring, that are fed to the captive fish, often in the form of fish meal or pellets. This system is fundamentally wasteful, since it can take large amounts of feed — often made from fish people could be eating directly — to produce a small amount of marketable fish. For example, it takes up to 20 pounds of raw fish to grow one pound of cage-fattened bluefin tuna. Other species, including salmon, are more efficient at converting food into body mass, but growing them is still resource intensive.
To address such inefficiencies, fish farmers are increasingly looking toward other feed sources, including algae and insects, to relieve pressure on depleted wild fisheries. McFarland Springs trout farm in northern California is raising rainbow trout on algae, discarded nut waste from local farms and flax seed. KnipBio, in Lowell, Mass., is producing fish meal alternatives by growing microbes that convert ethanol, methanol and other waste energy into protein. Feedkind is a comparable protein-fat blend, now being produced by the fermentation of methane at a facility in Teesside, U.K.
NovoNutrients, in California’s Silicon Valley, claims to have the means to turn millions of tons of carbon dioxide, captured at industrial smokestacks, into edible fish feed pellets every year. The idea: Use a microbial culture to convert a problematic greenhouse gas into a productive energy source. The process, applied at a large scale, could in theory help slow the concentration of CO2 in our atmosphere, which the vast majority of scientists agree is causing the planet to warm rapidly, while also lessening the impacts of growing — and feeding — farmed fish.
Currently, NovoNutrients is producing a proprietary protein meal using CO2 and hydrogen at a laboratory scale and is not approved for commercial production. Scaling up the process, explains the company’s CEO, David Tze, would involve installing production equipment adjacent to large industrial facilities, from which the needed gas emissions would be piped in and exposed to the microbes.
Tze says the idea is to blend the powdery protein meal into industrial salmon feed and reduce the need for fish inputs.
“Our product will replace some or all of the 20 percent or so of aquafeed that is currently fish meal,” Tze says.
And not only that, Tze says replacing fishmeal by converting CO2 into protein actually cuts overall costs of feed production.
Casson Trenor, author of Sustainable Sushi and director of ocean conservation at SoulBuffalo Expeditions, likes NovoNutrients’ idea.
“The concept is incredibly appealing — turning a net negative into a net positive,” says Trenor, also a restaurateur who has advocated for sustainable fisheries and food production for years.
But questions remain about marketability.
“They have a nice lab-scale proof of concept, but can they scale it up and make it commercially viable?” asks Kevin Fitzsimmons, a professor of environmental science at the University of Arizona who has studied aquaculture for four decades. He says “protein digestibility” of fish meal alternative products can be a potential problem. One common issue encountered in making experimental blends is “getting the amino acids way out of balance,” which can make the protein very difficult for animals to efficiently process.
Fitzsimmons helped organize a worldwide contest to develop and sell a fish-free aquaculture feed blend. The $200,000 prize was awarded in September to Evergreen Feed Company, from China, for a fish meal replacement formula made, Fitzsimmons says, of poultry parts, soy and sesame seeds. A follow-up contest is now underway, Fitzsimmons says, that offers a cash prize for a fish-free fish oil replacement.
Fitzsimmons wants to see these products go successfully to market, and the sooner the better.
“Forage fish stocks have been maxed out for decades,” he says.
Research published in January revealed that most wild fish used as livestock or aquaculture feed is of food-grade quality.
“It would be much more efficient to eat these sardines and anchovies directly,” says lead author Timothy Cashion, with the University of British Columbia. Cashion says he would like to see fish meal production veer away from using whole fish and, instead, process only unmarketable waste scraps that would otherwise be discarded.
Feeding farmed fish is an important logistical issue, though Trenor cautions that it’s just one of many problematic areas associated with industrial aquaculture, like pollution, disease outbreaks and the escape of captive fish.
At Five & 20, the first crop of fish is still months away and is expected to weigh in at several thousand pounds. Jere Northrop, a managing member at Timberfish Technologies who has helped build the project, says the system could eventually be producing 2 to 3 million pounds of fish per year.
He hopes others in related industries take note of the project.
“We want to demonstrate that our model is superior to existing ways of both disposing of waste materials and of producing fish,” he says. “Because [change] is not going to happen by regulation, and it’s not going to happen by people doing the right thing. There has to be a profit.”